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Assumptions

Assume a small bore hole with a few mm diameter in a hard plastic plate (e.g. POM), and further assume that after drilling the hole the surface of the plate is grinded with a disk with fine sand paper (e.g. 20 µm mean grit diameter). This would remove a possible larger radius from the edge of the bore hole and sharpen it to a certain extent. How will the final shape of the edge of the bore be affected by the grit diameter?

Questions

  1. Is it under this conditions reasonable to assume an approximate fillet radius of the bore hole's edge in the same range as the particle radius of sand paper?
  2. If not, is the expected fillet radius more likely to be larger or smaller than the particle radius?
Georg W.
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