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I asked "AI" to confirm metrics from other sources and it gave numerous formulas and dubious answers, none of which inspired confidence.

The goal is to set up a cable system to transport a load of no more than 200 lbs. from one floor to another.

Figure 1 Top View

Figure 2 Side View

The load will be attached to a 2" 'pulley'.

The 3/16" cable is represented by #1, Purple (90") and 2, Green (112"). Figure 1

Segment 2 is angled downward where it meets segment 1 which is horizontal/level.

Ideally I would install the cable in a single run that would loop through an eyelet (B") to create the 90 degree angle.

If doing it that way is not advisable, I would use two sets of thimbles, wire rope clips etc. to create the 90 degree leg. And "A" would then require a turnbuckle (connected to an eyebolt).

In all cases, "C" would consist of an eyebolt and a turnbuckle attached to a 5.7mm thick u shaped bracket made of Q235B carbon steel, mounted to a brick wall using (2) 3/8" x 3" Hex Nut Sleeve Anchor Expansion Bolts.

Because the angle of segment 2 (green) is somewhat steep, I will use an electric hoist to control its descent (or in a rare instance, pull the load up to a higher floor).

To measure the cable tension I can either use a Digital Force Gauge Push and Pull Meter (and somehow measure the tension after install) or a Digital Hanging Scale rigged to a wire rope clip to temporarily bypass the turnbuckle.

FYI the electric hoist is only available at point C and the wall along the #1 purple segment cannot be used for mounting.

My questions are:

1 Is it advisable to use a single eyebolt to create the 90 degree turn?

2 What are the minimum ratings for the mounting hardware and rigging?

1 Answers1

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As a rough estimate The tension in a cable suspended between two supports, T, is $$ T= w/2*l/2\delta $$

  • T =tension in cable
  • w = weight, 200 lbs
  • $\delta$ = deflection at the middle of the cable, say 2 inch
  • L = the distance between to supports, 112" $$200/2*112"/4"=2800lbs$$ $$2800*safety \ factor: \ 2=5600\ lbs $$

If there is a sudden start or stop in the loading or rolling of the cable, the dynamic safety factor could reach 5-6.

The wall, supports, pulleys, and anchors should be designed for such a load!

kamran
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