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I need to lift a 2000 lb object, 4 feet in the air. Then release it with minimal resistance. After the object has fell back to the ground, I need a way to re-grab it lift it again to start the process over.

Constraints:

Must lift 2000 lbs.

Must be electrical.

Time to lift the object must be less than 15 seconds.

Must NOT require more than 6,000 watts power.

Must NOT require physical intervention to release and rest, a button release is idea.

Mechanism is expected to run on repeat for up to 12 hours.

Once in place, the mechanism is not expected to move.

3 Answers3

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  • 2000 lbs = 907 kg
  • 4 feet = 1.2 m
  • t = 15 s

Energy required per lift = $ mgh = 907 \times 9.81 \times 1.2 = 10.7 \ \text{kJ}$.

Since $energy = power \times time$ we can rewrite to get $ power = \frac {energy}{time} $. Your specification says a 15 s cycle so let's say some time is lost in coupling and releasing and we need to do the actual lift in 10 s. The power required for lifting is $ power = \frac {energy}{time} = \frac {10.7}{10} = 1.07\ \text {kW}$, ignoring friction, etc.

Regarding lifting:

  • A group of electro-magnets is one possibility.
  • Vacuum cups are another. Atmospheric pressure is approximately 1 kg/cm2. At 50% vacuum (0.5 kg/cm2) you would need 2000 cm2 of vacuum area to perform the lift. Applying a safety factor of 100%, a 4000 cm2 vacuum head would be 63 cm square or a 71.5 cm diameter circle. I have no idea if these are readily available.
  • Probably the cleanest solution would be an electro-magnetic clutch on the lifting mechanism. These are available in "normally engaged" or "normally released" versions and would allow the load to be dropped without disconnecting from the object and this solves the reattachment problem. A smaller clutch can be used if installed between the motor and gearbox but reverse running of the gearbox in free-fall may slow down the fall and it won't work with a worm-drive gearbox as these generally can not be driven by their output shaft due to the gear teeth angles.

Tip: note how simple the equations and calculations are in SI units.

Transistor
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According to at least one source:

one horsepower diagram

Image from linked site.

550 pounds lifted one foot in one second.

2000 pounds lifted one foot in one second means approximately four hp.

Fifteen seconds in the requirement returns the requirement to approximately one horsepower, requiring appropriate gearing. Four feet lift in the requirements returns the power needed to about four horsepower.

Four horsepower is approximately 2984 watts, within the specifications provided.

These are back-of-the-envelope calculations and may represent some rounding errors, but the numbers provide some leeway that prevent this from being a problem.

The drop and reset aspect of this scenario is going to be more challenging. A number of quick release mechanisms exist, but your automatic reset requirement is a sticking point.

A variation of the three-ring release is a suitable candidate for a release mechanism, but it has to be manually reset by a human. I created a mechanical version to allow a DJI UAS to activate a release simply by rotating the camera against the release. By using the three-ring-release concept, the activation force was 1/1000 of the weight applied to the release point, but it had to be manually reset after each use. Using appropriately strong components would provide for the same option in your project, but the reset remains a concern.

The lift period of fifteen seconds does not address the reset time period. One could envision an SBC managed set of links performing the latching reset in the proper sequence. This option would require also that the lift line (cable, rope or ?) return to the exact same location each time. This could be implemented with a funnel-type guide.

The above paragraph requires powered equipment placed on the payload, not referenced in your description.

Please consider to edit your post (not comment, per SE guidelines) to include more details and constraints, especially relative to the above content.

three ring release animation Image provided from SE linked post.

fred_dot_u
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maybe something purely mechanical is doable:

enter image description here

user721108
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